Exhibitornews Fakuma 2015

Ultra System S.A.
ULTRA PLAST: a reliable supplier for the solution of any
purging/cleaning issue in material processing

Deutscher Text >>>

The initial aims of the company were to carry out development, research and updating of products for the cleaning of injection presses, extruders, blowing machines and film blowing plants: in fact the presence and the use of plastic materials with new chemical formula on one side, and the requirement of industries for new specific products on the other side, need a continuous research and development.


Ultra System - Firmengebäude

Today Ultra Plast is a well known brand worldwide and Ultra System as a producer of only purging compound is considered a reliable supplier for the solution of any purging/cleaning issue in material processing; we can offer specific products de- pending on the industrial sector, at packaging industry, medical/pharmaceutical and cosmetics, automotive, electrical and household appliance industries.

AN EFFICIENT PURGING COMPOUND CONTRIBUTES TO ENERGY AND MATERIAL SAVING
We support our customers in improving the production by reducing waste production, machine downtime and costs.
More information can be found here.


ULTRA PLAST - a brand new cleaning product in chips,

ULTRA PLAST, a brand new cleaning product in chips, eliminates all your problems when changing color and/or material. After severe tests and experiments, carried out by our technicians and our analytical laboratory instruments, this compound has being constantly improved. 

Ultra System - Ultraplast

How does it work?
It is not abrasive and functions with a chemical reaction. Thanks to its particular composition, colour, incrustations, black spots, rust and any impurities will be softened, removed and ejected from the machinery.

In this new formula an expanding and foaming agent makes it still more efficient, specially for the most difficult situations: the machines with degassing and the plasticizing accumulators.

Ultra Plast cleans at the temperature of the previously worked material and does not need any waiting time during cleaning cycle.

Advantages:
• Non toxic
• No waiting time during cleaning operation
• Safe and easy handling. Excellent efficiency
• Saves time for the cleaning operation. No raw material waste
• No smell: no unhealthy gas production
• No damage for your machines: no solvent or abrasive material content
• If used frequently, it protects steel from oxidation making cleaning operations
  easier and faster
• All components of Ultra Plast compound are safe according FDA
• Certification according to CE 2002/72 and 10/2011 for the contact with food
  or drinks


Products - Info >>>

HIGH grades: Purging for PC, PC/ABS, SAN, ASA

ULTRA PLAST HIGH-C FOR SCREW AND HOT RUNNER
Color or material change for injection, extrusion, hot runners, blowing with and without plasticizing accumulator.
This brand-new compound is particularly efficient in purging highly transparent materials such as PC, PS and PMMA, removing also the "milky shadow", a big issue in high-quality pieces.

ULTRA PLAST HIGH
Color or material change for injection, extrusion, hot runners, blowing with and without plasticizing accumulator.

ULTRA PLAST HIGH-HS (SPECIFIC FOR HOT RUNNER)
Color or material change for injection machines, with or without hot runners. This compound can be molded.

Ultra System - Bild 1


PO grades: the best purging for polyolefines

THE NEW ULTRA PLAST PO-C: ONLY ONE PRODUCT FOR SCREW AND HOT RUNNER

ULTRA PLAST P-O
Color or material change for injection, extrusion, hot runners, blowing machines with and without plasticizing accumulator. This compound is made to be particularly efficient on polyolephines.

ULTRA PLAST PO-HS (SPECIFIC FOR HOT RUNNER)
Color or material change for injection machines, with or without hot runners. This compound is made to be particularly efficient on polyolephines and can be molded

ULTRA PLAST PO-C (FOR SCREW AND HOT RUNNER)
Color or material change for injection machines, with or without hot runners. This compound is very efficient on screw and hot runner, so you need only one product for both.

ULTRA PLAST ECO-PO,
Specific for poliolephines, is at 70% biodegradabile and can be regranulated and reprocessed with waste production (sprues and trimmings) or be processed with other virgin poliolephines.
Thanks to this purging compound time and costs during colour change operations as well as environmental impact is sensibly reduced.

ULTRA PLAST PO-E
Color or material change for injection, extrusion, blowing machines with and without plasticizing accumulator. A special version of PO grade : for extremely difficult cases of color change or black specks

Ultra System - Bild 2


Low impact purging solutionn

ULTRA PLAST CE-E
A special concentrate grade to be mixed at 5/10% with the production material ,
particularly suitable to clean film blowing plants and blow molding machines.
The new formula of CE-E can be used on film blowing plants without breaking the bubble.


Ultra Plast HT: the solution for special polymers

Color and material change for high temperature polymers injection and extrusion. Often used for the intermediate processing between high and medium temperatures. Particularly indicated for materials with flame-retardant.


PET grades: Easier preform production

ULTRA PLAST PET-C
Color or material change for injection, extrusion, hot runners, blowing with  and without plasticizing accumulator. Particularly suitable  for the production of preforms and containers for food, pharmaceutical and cosmetic industries. This new-brand material can be used on screw and hot runner, with excellent cleaning effect.

ULTRA PLAST PET
Color or material change for injection, extrusion, hot runners, blowing with  and without plasticizing accumulator. Specially  for the production of preforms and containers for food, pharmaceutical and cosmetic industries..

ULTRA PLAST PET-HS (SPECIFIC FOR HOT RUNNER)
This grade, specific for PET processings (including preforms) can be injected directly into the mold and be processed  like normal PET production. Dead times such as screw shifting , mold changes and purge during the cleaning process are eliminated, cleaning becomes faster and production costs are reduced.

Ultra System - Bild 3


UltraGREEN - Info >>>

We are committed to economical and environmental sustainability.
We believe that our balanced approach to these two interdependent elements play a key role in our ongoing success.

To this purpose we developed two new grades of purging compound, Ultra Plast BIO PET, with a new completely biodegradable formulation suitable on PLA preform production, and Ultra plast ECO PO, 70% biodegradable and 100% recyclable.

For all bio-materials processors, a brand-new product

ULTRA PLAST BIO-PET
Specific for the perform moulding with PLA material, this purging compound can be used for the cleaning of screws, barrels and accumulators of injection machines.
As it is 100% biodegradable it guarantees a low environmental impact also during cleaning operations on those machines where bio-materials are processed.

ULTRA PLAST ECO-PO
Specific for poliolephines, is at 70% biodegradabile and can be regranulated and reprocessed with waste production (sprues and trimmings) or be processed with other virgin poliolephines.
Thanks to this purging compound time and costs during colour change operations as well as environmental impact is sensibly reduced.

Ultra System - UltraGREEN


Ultra System is proud to introduce its brand new range of purging compounds “QUALIPURGE CS”.
In addition to the by now well-known and  proven products for all kind of plastics, on all plastic processing machines, there are available now our new grades, after months of  tests in laboratory and on machines in production : PO-CS, POE-CS (both for polyolefins), HIGH-CS (for all transparent materials, such as poly- carbonate and PMMA), PET-CS  (for PET) and HT-CS (for all types of polyamide, PEEK, APEC  and ULTEM). All grades of the range QUALIPURGE CS are suitable for the cleaning of screw/barrel and hotrunner system and guarantee a much higher purging efficiency compared to our standard products, thanks to the  new revolutionary formulation of the active part.

The time for the cleaning of a medium sized  IMM  (600t, screw diameter 90) can be reduced by 30%  compared with the use of the former ULTRA PLAST products with  less scraps; this  means 90% of total cost reduction compared to the cleaning without any purging compound.

Furthermore, all grades are 100% recyclable which guarantees a high sustai- nability:  Sustainability is important to making sure that we have and will continue to have water, materials, and resources to protect human health and our environment.

Another important new feature of the special grade HT-CS is that it can be used to clean materials up to 420°C without originating any kind of smoke, even if the processed material contain a high percentage of carbon black or special additives such as flame-retardants.

All grades QUALIPURGE CS  are certified FDA , apply to European food rules CE 10/2011 and can be used as well in white rooms for medical, cosmetic and pharmaceutical production.

On the pictures below you can see the result of a color change of an automotive part in PP with 30% glass fiber  (from black to beige); the purging time, including cleaning of the hotrunners  was 16,5 minutes; with a “standard” purging compound this color change took 45 minutes.  

Ultra System - QUALIPURGE CS

In terms of shots there was one only shot before production with QUALIPURGE PO-CS  compared to  15 shots with a standard purging compound and 40/50 shots without any purging compound.


Companyvideo

 


Visit us at the Fakuma 2014. We would be pleased to meet you on our booth (hall A7, booth 7120).

Ultra System - LogoUltra System S.A.
Rue de l'Ancienne Pointe 30
CH-1920 Martigny

Tel. +41 (0)27 722 62 71
Fax +39 0131 19 20 919

info@ultra-system.ch
www.ultrasystem.ch

 

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