Exhibitornews Fakuma 2014

Promix Solutions AG
Market leader for static mixer solutions in the plastics processing industry

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Promix Solutions is the market leader for static mixer solutions in the plastics processing industry. The spin-off of Sulzer relies on more than 30 years of experience and 40’000 project references worldwide. The product range includes mixing nozzles, melt blenders, foam extrusions systems and melt coolers.

Promix Solutions - Bild 1a

Promix Solutions can help you to
• Solve your quality issues in injection molding or extrusion
• Increase your productivity
• Save money and reduce ecological footprint with Promix foam extrusion system

Watch more videos


Mixing nozzles and static mixers for injection molding - Improve your process now!

You can solve many of your today problems in a fast and cost effective way without interrupting your production. Find the hidden potentials to further process optimizations. Save master batch costs of up to 30 % or reduce the cycle time.

For more information please click on the links below:
No color streaks and flow lines
Improved surface appearance
Better incorporation of regrind material
Better balancing of cavities in hot runner systems
Better tolerances
Increased tensile strength
Close to maintenance-free processing of liquid silicone rubber

Case studies
Mixing Nozzle Finderr

Promix mixing nozzle concept
The Static Mixer is installed directly in the nozzle of the injection molding machine. You can rely on an experienced partner replacing your existing nozzle with the suitable complete Mixing nozzle from our extensive mixing nozzle portfolio. Most of the mixing nozzles can be delivered within 1 to 2 weeks.

Mixing nozzle inquiry form


Melt blenders for extrusion

Do you wish to optimize your extrusion process? Promix offers you effective static mixer and melt blender solutions including extrusion housings at low investment cost.

Promix melt blenders offer you
• Higher throughput
• Excellent distribution of all additives
• Consistent quality and optimal inflow of melt into the die
• Elimination of flow lines
• Homogenious temperature and velocity


Application examples:
For more information please click on the links below:
Cable sheathing
Compounding
Extrusion blow molding
Pipe extrusion
Rigid PVC & rubber extrusion
Sheet & profile extrusion
Thin film & blown film extrusion
XPS foam boards


Promix melt blenders for effective temperature homogenization

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Thermoscan of PE coating film with and without Promix melt blender


What we offer
• Design, layout and manufacturing of melt blenders / static mixers
• Custom-made housings including heater bands and thermocouples
• Short delivery times
• High quality standard

Melt blender inquiry forms extrusion
 

Promix foam extrusion - Retrofit solution for physical foaming in extrusion

Promix foam extrusion is your unique, licence free retrofit solution to turn conventional extruders into foam extrusion lines. Promix foam extrusion allows to cut production cost of semi-finished products due to reduced raw material consumption. It is also used to substitute chemical foaming additives with eco-friendly blowing agents as CO2 or Nitrogen.

What we offer
Promix foam extrusion is a comprehensive solution including all required equipment and services to achieve your microcellular foam product:

  • Thoroughly analysis of your current extrusion process and your targeted
    foam application
  • Foaming systems for precise injection and effective solving of supercritical blowing agents
  • Extruder extensions and special foam screws
  • Reliable and very accurate gas dosing station
  • Foam dies and die modifications
  • Melt coolers for optimized foaming results
  • Pilot testing and sample production on site or in our test facilities

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Microcellular foams with Promix foam extrusion system

Case studies
Promix foam extrusion systems are in industrial use for many different applications and products. Mono- and multilayer foam lines are in operation with capacities of 50 kg/h up to 1700 kg/h producing superior foam products including microcellular foams. Here below are a few application examples demonstrating how Promix foam extrusion can save you money.

Foamcore pipe
Thermoforming sheet
Twin walled sheet
Sandwich board

Your benefits

  • Significant cost savings due to density reductions by 15 - 60 %
  • Lower running costs and further reduced foam densities compared to chemical foaming
  • Eco-friendly light weight products, use of natural blowing agents such as
    CO2 or N2
  • Superior foam properties and process consistency
  • Easy switch from foamed to non-foamed products
  • Fast and easy installation, quick start up
  • No licence fees, no running royalties

Contact us today or send us your inquiry.
 

Melt Coolers and Heat Exchangers

Do you wish to cool down your polymer melt? Promix offers you very efficient melt coolers and heat exchangers for viscous and high viscous fluids and melts.

Promix Melt Coolers improve your process

  • Very high cooling efficiency and accurate outlet melt temperature control
  • No fouling or blocking problems due to a well-mixed single flow
  • Narrow residence time distribution
  • Short installation length
  • Low pressure drop


Melt Cooler for highest efficiency

Promix Solutions - Bild 22

Melt Cooler concept
In cooling processes viscous fluids tend to deposit at the cooling wall sections (fouling) leading to reduced cooling efficiency. In the Promix Melt Cooler (PMC) the melt flows in a single stream through the cooler. The cooling media flows in special pipe bundles arranged similar to those of the Promix mixing elements. The intense mixing together with the very high heat exchange surface area leads to effective cooling with very limited risk of fouling. Due to a void volume of about 75 % the resulting pressure drop in a PMC is rather low. The PMC can as well be used for gentle heating with only small temperature difference between heating media and fluid.

Fill in the PMC inquiry in order to get an offer or contact our experts for further questions.

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Promix Melt Cooler in operation


Visit us at the Fakuma 2014. We would be pleased to meet you on our booth (hall A2, booth 2105).

Promix Solutions - LogoPromix Solutions AG
Technoparkstrasse 2
CH-8406 Winterthur

Tel. +41 52 267 80 80
Fax +41 52 267 80 81

info@promix-solutions.com
www.promix-solutions.ch

 

 

 

 

 

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